Solarsoft Business Systems
Applications

Manufacturing Execution and Intelligence

Give supervisors and managers a clear view of manufacturing performance.

Your plant manager needs answers to questions like: which machines are idle, who is waiting for materials, when will that job finish, what is the current yield?

In the board room, the questions may be different: which plant achieves the highest productivity and why? But the challenge is shared - how to achieve:

  • Better Overall Equipment Efficiency (OEE – see side bar)
  • Improved yield through reduced defects and scrap
  • More accurate scheduling and delivery forecasting
  • Efficient schedules for preventive maintenance

Our MES and EMI systems deliver unprecedented clarity and insight into manufacturing performance at plant level and across the enterprise.

Ready-to-run configurations are available for plastics and rubber injection molding, extrusion, blow molding, blown film, metal stamping and die-casting.

Manufacturing Execution Systems (MESs) collect real-time data from shop floor equipment and operators and report on plant activities as they occur

Key Features

Years of manufacturing expertise have been built into Solarsoft’s production monitoring and control systems so you can:

  • See real-time production data presented in clear, graphic format with status visible from plant level down to individual machines and jobs.
  • Drill into statistical process control (SPC) and statistical quality control (SQC) metrics, also available in real-time.
  • Collect accurate real-time activity data directly from plant and equipment using our Machine Interface Units (MIUs) or 3rd party SCADA sources – with optional operator touch screen.
  • Share production schedule and events data automatically with your core ERP application using the Solarsoft Open Services Architecture.
  • Review key performance indicators on the board room “Dashboard” for true Enterprise Manufacturing Intelligence (EMI).

A comprehensive package of integration, support and maintenance services is available from Solarsoft to ensure rapid setup and effective deployment.

See the Mattec micro-site (www.mattec.com) for full information and sales enquiries about our Mattec products. For information about Enterprise Manufacturing Intelligence systems see details of the Informance system at our subsidiary site (www.informance.com).

Overall Equipment Efficiency (OEE)

OEE is a simple way of measuring and improving the utilization of the machines in your plant.  OEE is commonly used in Total Productive Maintenance (TPM) programs.
Ideally, your factory would operate 100% of the time at 100% capacity and with 100% good parts. In reality, this rarely occurs. OEE measures the difference between the ideal and what is actually happening on the shop floor.
OEE data is collected in real-time by our MES systems providing you with the information needed to improve asset utilization in your plant.

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